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How Do Spinning Cans Play A Major Role In The Yarn-Making Process?
The value of total demand in the worldwide textile yarn industry was just a shade under $12 billion in 2019. Cut to 2026, and the corresponding value is expected to swell to more than $16.1 billion – with the 2020-2026 CAGR hovering around the 4% mark. Over the last few years, this market has witnessed several advancements and technical breakthroughs – geared to boost yarn quality in particular, and the overall productivity levels of this sector in general. The use of High-Density Poly Ethylene (HDPE) spinning cans is particularly important in this context. Let us here take a quick look at how a spinning cans supplier firm can use these HDPE cans to add quality and efficiency in the yarn making process:
Enhancing Operational Efficiency Levels
High-quality spinning cans facilitate smoother performances and precise dimensional accuracy – making yarn-making processes more efficient. The tough plastic material used for making these cans are instrumental in pulling up their longevity levels. The cans also ensure that there is no snagging during the filling stage or the emptying stage. There are different types of silver can casters available as well – enabling customers to check out the various options, and making the correct choice (according to the spinning task on hand). With HDPE spinning cans, the overall task of making yarms becomes more streamlined, glitch-free and productive.
Customizability
The machine setup for preparing yarns varies from company to company. With that under consideration, a top spinning can manufacturer typically supplies spinning cans that have powerful interoperability capabilities with different operating machines. Apart from their built-in material strength, this customisation also makes sure that there are minimal stress damages and wear-&-tear problems. As such, the regular maintenance expenses of these spinning cans are also low. The onus is on the end-users to check the functionalities of the cans, make sure that the rotor spinning is of the latest version, and the quality is optimal. Selecting and using the right spinning cans for the right yarn-making projects is vital for ensuring greater efficiency and better performance.
Cutting Down Energy Costs
Energy costs make up close to one-fourth of the total expenses associated with yarn-making processes. With the help of HDPE cans manufactured by any leading spinning cans supplier, these expenses can be reduced by around 4-5%. What’s more, since these spinning cans minimise the risks of tilting and/or slipping during the yarn manufacturing process (the cans help in maintaining the correct positions firmly during the process), maintenance/repairing costs are also minimal. By switching to HDPE cans, yarn-makers can significantly cut down on energy expenses as well as the total costs of yarn processing. The entire workflow becomes more cost-effective, safer, and more systematic.
Malleability, Sustainability & Durability
HDPE cans manufactured by a top spinning can manufacturer are typically lightweight, and have excellent foldability and malleability. Hence, they can be moved from one place to another (as required for yarn-making tasks) with ease. Since the spinning cans can be easily recycled as well, they also play a big role in making the entire yarn-making process more sustainable and efficient. It is also important to note that spinning cans with recycled resin pellets are considerably less durable than those with virgin HDPE resins. Hence, it is advisable for customers to go with the former and get better value. The best quality HDPE cans also have strong impact resistance, high tensile strength and very low moisture absorption properties.
Optimising The Sliver Handling Process
Sliver handling is a key task in the overall yarn-making process. Spinning cans made of hardened HDPE sheets are instrumental in making sliver handling easier, safer and more professional. Spinning cans supplier companies offer cans of varying sizes (the diameter can vary from 225mm to 1200mm) – providing users with a wide range of choices for selecting the cans that would suit their yarn-making requirements the best. The plastic top and bottom covers remove sliver handling imperfections, the casters prevents dust-related problems, and the precision springs also add to the efficiency and rule out breakage/damage risks. By ensuring smooth sliver handling and keeping all potential mechanical problems at an arm’s length, HDPE cans add both quality and consistency in the overall workflow of yarn companies.
The Role Of Spares & Accessories From A Spinning Cans Supplier
It is not only about the HDPE cans per se, when it comes to maintaining optimal quality of the yarn-making process. The accessories and spare parts – produced by the manufacturers of HDPE cans – also have to be selected with due care. During the manufacturing of yarns, a strong centrifugal force is generated – and good quality parts and accessories are required to balance this force (thereby ensuring there is no slippage/breakage). The alignment of the spinning yarns remains perfect, and the material handling becomes seamless too. The powerful heat stability of HDPE spinning cans is yet another advantage. With spinning cans, both the convenience as well as the flexibility of yarn-making processes get a boost.
Resistance & Longevity
If the tools used for manufacturing yarns have to be replaced frequently, that will be a big hassle. HDPE cans keep such problems at an arm’s length – thanks to their top-notch impact and stress resistance, and excellent longevity. These spinning cans are typically UV-resistant, and their functionality is not adversely affected even when subjected to extreme temperature conditions (~ -140°F to ~175°F). In addition, the cans are resistant to most chemical solvents as well, ensuring that there is no accidental swelling or softening. There are no risks of corrosion either, while the rigid strength of the cans eliminate the chances of stress-related cracks. Carefully selected HDPE cans are highly durable, offer great usability, and users do not have to worry about frequent repairs/replacements either.
The Price Factor
Yarning processes have their own (often considerable) expenses. It is not always easy for companies to fit further costs in their budgets. Spinning cans make the task of users easy in this regard – since even the best HDPE cans are generally priced at competitive levels. It is important for textile mills to do some homework, for finding affordable spinning cans that offer the best blend of superior performance and optimal quality. By partnering with a trusted spinning cans supplier, customers can also make sure that availability of spare parts is not an issue. The focus is always on delivering the best value without going beyond the stipulated budget – and spinning cans help greatly in ensuring that.
Delivers Greater Reliability
Greater safety and reliability is one of the chief reasons behind the rapid rise in demand for HDPE spinning cans among yarn-makers across the world. Leading spinning can manufacturers generally use galvanised steel rims (instead of stainless steel rims), to prevent cracks and breaks. Since the chances of tilting and slipping during the yarn production process are minimised (by the top and bottom covers), there are no chances of accidental damages. While rotating at high speeds, the cans do not have any chance of collapsing either. In addition, good-quality spinning cans can withstand high spring pressure during rotations, with minimal mechanical stress. To ensure easy mobility, caster wheels with zinc coating are used (caster wheels made of polypropylene and Nylon 6 are the most useful).
Superior Quality Yarns
In order to make sure that yarns of the best quality are being produced, textile companies need to use good-quality spinning cans as well. Top spinning can manufacturers make use of cutting-edge technology to create HDPE spinning cans that deliver actual value to yarn-makers. A wide range of customisations and improvisations are done in these cans, to suit the precise requirements of different yarn mills and the machines in their setup. Spinning cans, when selected and used correctly, help customers optimise their operational standards, follow systematic workflows, and remove all possible technical bottlenecks from yarn-making processes.
From making yarn manufacturing smarter, seamless and safer, to ensuring full safety, enhanced durability and eco-sustainability – the advantages of using spinning cans are multiple. Their competitive pricing also enhances usability, and customisations are possible. Spinning cans manufactured by a reliable company are instrumental in maintaining the best balance between productivity and yarn quality. Not surprisingly, their demand is rising exponentially for making yarn-making processes smarter and better.
Recommended Read: 8 Things to Watch While Choosing Spinning Cans for Your Textile Mills
Passionate about transforming the industrial sector of textile and spinning industry with innovative solutions. Director at Jumac Manufacturing, leading spinning cans and accessories manufacturer and exporter from Kolkata, India.
